Energy saving and developing has been considered as of extreme importance
by every government in world-wide nowadays. Nevertherless electric
power has been used extensively in today's heat treating industry, and
consequently a topic on how to save the electric energy and reduce accordingly
the running cost of this industry are deeply concerned. In this regard,
a Lonf wave(far) Infrared Fine Ceramic Heater has been so developed and
found practical and successful for use, as so far as designed in industrial
heat treating, It can not only save electric power but also improve production
yield to the range of 30~50%. |
Infrared Ceramic Heater has been gradually
adopted in many developed countries because of it's proved function for
the energy and time saving as well as the products quality and yield improving.
We are sincere recommend this new ceramic radiation heater to create more
of your profits. There are many examples of using Infrared in heasting
and drying.
To meet today's needs heated stones have been replaced
with electrically heated stoves. However where the stones transferred the
ture infrared heat, the present-day classical sauna only transfers approximately
20% of the energy into infrared.
Ceramic Tubular Heating Element mad efrom the selected
ceramics consisting of crystalloid radiating metal oxides, radiates energy
that penetrates target bodies directly to obtain an extraordinary
efficiency for heating and drying. Furthermore the radiated energy is
form of electromagnetic waves is free from an influence of air flow to
dep tracing the physical properties of the target bodies. It was proved
and positive evidence that more rapid than a pipe-heater, oil bunner,
hot air-type, gas bunner, and more efficient than quartz tube.
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1. Unique Ceramic Heating Element : selected ceramics
with high thermal durability, mechanical strength and good electrical insulation.
High quality Ni.-Cr. wire is used.
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In order to obtain satisfactory heat treament, it is necessary to understand the properities of the radiator, such as Infrared Radiant Intensity, Surface power density, Surface Temperature Distribution and Thermal Response, etc., as follows;
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CONTANTS |
Far INFRARED CERAMIC HEATING ELEMENT |
QUARTZ TUBE |
HOT AIR
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Equieffect Oven vol.(inratio) |
1 |
1.5 |
1 |
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Energy Consumption(in ratio) |
1 |
2.0 |
2.7 |
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Heating Eeffect |
Good absorptive, High thermal efficiency, No discrimination to colors. |
Efficiency inferior to Infrared ceramic heating element |
Large thernal loss and low efficiency by pure convection, difficult operation in high oven temperature |
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Life Time |
No netrogression in ceramics; 10,000 hrs up under normal condition |
Ease to transmute and break |
Fire breaks must be changes time to time, easy leakage of oil. About 2 years under normal conditions. |
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Maintainance |
No need because no retrogression of ceramic radiator. Easy installation and replacement |
Same as Infrarde ceramic heating element |
Complicate |
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Safety |
No production of dust, air pollution or explosion |
Same as Infrared ceramic heating element |
Leakage of oil vapor may introduce calamity of fire or at least air pollution |
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Temperature Control |
Temperature precision at +-2%, and controllable automatically |
Same as Infrared ceramic heating element |
Can't raise temperature rapidly and control easily, precision +-5% |
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ceramic element |
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GOOD |
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FAIR |
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POOR |
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| HEATING & DRYING | Plastics, Synthetic farbrics, Synthetic resins, Cloths, Printed materials, Pigments, Chemicals, Adhesives, Electronic parts, Painting, Coating, Etc,. |
| PASTEURIZING | Drugs, Foods, Cans, Bottles, Etc., |
| SHRINKING | Vinyl, Styrene, Etc., |
| CATALYZING | Hardening of epoxy, Polymerization, Etc., |
| COOKING & BAKING | Bread, Cakes, Etc., |
| DEHYDRATING | Vegetables, Fishert products, Other agricultural products, Foods, Etc., |
| HEALTHCARE APPLIANCES | Infrared sauna cabin, Infrared massager, Infrared cooker, Infrared stove, Various kind of Health & Beautycare appliances. |
Heating food and container in conveyer type |
Panel constructed heater for heating thin plate |
For concentrative heating on head of Brown tube |
For drying in between rolls in laminating or other precessing. |
For car body's paint drying |
Movable heater for truck's painting drying |
Double-facing heating for laminating processing |
Heating and softening plastic film in vacuum sticking process |
Verticle type for pre-heating,drying,defatting machineries and parts |
For heat treatment of plastic film |
Heating for dyeing or continuous cloth processing |
For double-faces crossing heating |
Twice heating |
Movable heating for car paint drying |
Portable heater for office warming |
Warming for out doors operation in winter |
Warming in working site |
Space waeming at cloak room |
Temperature buffering |
Warming livestock, combining with a temperature controller |
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Ceramic Tubular heating element |
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Ceramic Plate heating element |
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Various wattages, voltages, lenght, diameter, etc., can be made in accordance with custoer's specification |
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Incoloy heating element |
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Model |
Heating length(mm) |
Full length(mm) |
Wattage(w) |
Remarks |
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IWL-60 |
600 |
660 |
300~500 |
Large for back wall |
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INL-60 |
600 |
660 |
300~500 |
large for front wall |
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IWS-30 |
300 |
360 |
200~350 |
Samll for under-bench |
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Carbon Fiber heating element |
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Model |
Width(mm) |
Length(mm) |
Wattage(w) |
Remarks |
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CF-4010 |
400 |
1000 |
300 |
Large for Back wall |
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CF-3060 |
300 |
600 |
150 |
Small for under-bench |
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